As a young Benjamin Coston became director of the U.S. Navy’s scientific laboratory in Washington, D.C. At the Washington Navy Yard, he developed a signaling rocket and a percussion primer for cannons. He also experimented with color-coded night signals to allow communication between ships, which at that time was limited to visual signals such as flags during the day and lanterns at night. After a dispute over payment for his work on the percussion primer, Coston resigned his commission with the Navy in 1847 and became president of the Boston Gas Company. His work with chemical fumes at both the Navy Yard and the Boston Gas Company caused his health to deteriorate, and he died in 1848 as a result of the chemical exposure. His work on the signal flares, while important, was limited to plans and chemical formulas.
The years following Benjamin's death were filled with more tragedy for Martha Jane; two of her children and her mother died in the next two years, leaving her in poor condition emotionally as well as in difficult financial straits. While searching through her husband's papers, she discovered the notes he had written on night signaling at the Navy Yard. Her husband’s incomplete work needed substantial additional effort before it could be turned into a practical signaling system.
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On April 5, 1859, she was granted U.S. Patent number 23,536 for a pyrotechnic night signal and code system. (The patent was granted to her as administratrix for her deceased husband, who is named as inventor.) Using different combinations of colors, it enabled ships to signal to one another, and to signal to shore. Captain C.S. McCauley of the U.S. Navy recommended the use of her flares to Secretary of the Navy Isaac Toucey in 1859. After extended testing, which demonstrated the effectiveness of the system, the U.S. Navy ordered an initial set of 300 flares, and later placed an order for $6000 worth of the flares.
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Coston flares were used extensively by the U.S. Navy during the Civil War; they proved particularly effective in the discovery and capture of Confederate blockade runners during the Union blockade of southern ports. Coston flares also played an important role in coordinating naval opertions during the battle of Fort Fisher in North Carolina on January 13-15, 1865.
In 1871, Coston obtained a patent in her own name - Patent No. 115,935, Improvement in Pyrotechnic Night Signals. In addition to working on improvements to the signaling system, she continued to press claims for additional compensation from the U.S. government. Due to wartime inflation, the Coston Manufacturing Company supplied flares to the U.S. Navy at less than cost, and Coston estimated that the government owed her $120,000 in compensation. Although she pressed her claims for over ten years, she was offered only $15,000 additional reimbursement.
Eventually every station of the United States Life-Saving Service was equipped with Coston flares, which were used to signal ships, warn of dangerous coastal conditions, and summon surfmen and other rescuers to a wreck scene. Many accounts of wrecks and rescues describe the use of the Costen flare, which was instrumental in saving thousands of lives. While Martha Jane Coston died in 1904, her company, later called the Coston Signal Company and the Coston Supply Company, remained in business until at least 1985.
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